Application The most professional brand service
Application The most professional brand service

iCoat-3D Potting Machine

Product features:
Product advantage:

1. Using computer + motion controller, WINDOWS operating system, fault sound and light alarm and menu display

2. Programming adopts manual teaching, simple and quick operation

3. Integral steel motion platform to ensure smooth operation

4. X, Y, Z three-axis motion

5. Driven by servo motor + ball screw

6. Running accuracy 0.02mm

7. Special aluminum alloy track and stainless steel conveyor chain

8. Independent paint container barrel

9. Equipped with exhaust gas outlet

10. Equipped with SMEMA interface to communicate with other devices



technical specifications:

Feeding system


Application: Potting; Sealing; filling; insulation; cooling; adhesive; coating

 

MPS-230 Two-component Feeding System


The variable ratio gear pump feeding can accurately measure, mix and distribute medium and low viscosity materials for bonding, sealing, packaging and coating applications. It adopts volumetric technology and compact modular structure design.

 

Features:

1. Intuitive user interface and modular processing and control system;

2. Accuracy, reliability and durability;

3. Servo motor drive - achieve variable proportion adjustment;

4. Real-time monitoring conveying process and real-time feedback flow information; 

5. Precision gear pump - ultra-high wear resistance and ultra-long service life;

6. Flexible configuration size - achieve a variety of proportioning and application;

7. Digital control - easy to use and reduce downtime;

8. High and low liquid level detection - when the lack of material and full material can prompt and alarm;

9. Optional ingredients tank heating, stirring, vacuum eliminate bubble and static and dynamic mixing functions.

 

 

Model

MPS-230

Potting speed

0.05-10g/s

Delivery pump A

Screw Pump

Potting volume

Min:0.08g /

Max:500g

Delivery pump B

Gear Pump

Outlet pressure

Max: 3Mpa

Pump A drive

Servo motor + Planetary

reducer

A/B tank capacity

20L

Pump B drive

Servo motor + Planetary

reducer

A/B tank heating

1-100C°

Viscosity range

1-100000mPa.s

A/B deliver pipe

 heating

1-100C°

(optional)

A/B ratio

Variable ratio

100:100-100:10

A/B tank mixing

Electric stirring

Potting mode

Quantitative,

 start-stop, time

A/B tank bubble

elimination

Vacuum eliminates bubble

Proportional accuracy

±1%

Rated power

2100W

Discharge accuracy

±1%

Input power

AC 220V 50Hz-60Hz

 

 

 

 

 

ATC-100 Two-component feeding system

 

It is suitable for small batch production or laboratory verification applications. It integrates screw metering pump and gear metering pump, can meet most of the filling and sealing application needs, but also optional stirring, heating, eliminate bubble and other raw material functions.

 

Features:

1. It adopts piston volumetric design;

2. Piston stroke, real-time monitoring

3. Cylinder drive - low failure rate;

4. Easy maintenance - low maintenance cost;

5. Ceramic metering cylinder block - ultra-high wear resistance and long service life;

6. Flexible configuration size - achieve a variety of proportioning and application;

7. Digital control - easy to use and reduce downtime;

8. High and low liquid level detection - when the lack of material and full material can prompt and alarm;

9. Optional ingredients tank heating, stirring, vacuum eliminate bubble and static and dynamic mixing functions.

 

Model

ATC-100

Operating

temperature

50C°

Volume ratio

Fixed ratio 1:12:1 ,5:110:1 ( optional )

Outlet pressure

Max: 10Mpa

Transfer method

Cylinder drive

Discharge accuracy

±1%

Max. Single

discharge

50ml

A/B tank heating

1-100C°

Min. Single

discharge

4.39ml

A/B deliver pipe

 heating

1-100C°

optional

Max. Air cylinder stoke

80mm

A/B tank mixing

Electric

stirring

Min. Air cylinder  stoke

5.8mm

A/B tank bubble

elimination

Vacuum

eliminates

bubble

Max. Working

pressure

50bar

Rated power

2100W

Max. input

pressure

0.8Mpa

Input power

AC 220V 50Hz-60Hz

 

 

 

 

 

C61 High Viscosity Feeding System

 

Features:

1. Relying on innovative design and advanced glue pump and air motor technology, it reliably delivers single-component sealants, adhesives and other high-viscosity materials from the barrel to metering and distribution systems.

2. It is suitable for 5 gallon packing size;

3. It is suitable for medium to high viscosity materials.

 

Model

C61

Outlet pressure

Max: 30Mpa

Viscosity range

1-350000 mPas

Repeated accuracy

±5%

Air supply

Min: 60 psi

Pump pressure ratio

61:1

 

 

FS-02 Two-component feeding system

 

Features:

1. It is suitable for multi-proportion pneumatic two-component feed;

2. It is suitable for 400ml fixed ratio double glue bucket;

3. Low level detection function - when the lack of material,it can alarm and prompt to replace the rubber bucket.

 

Model

FS-02

Piston diameter

φ70mm

Maximum

pressure

0.7Mpa

Material syringe

 specifications

400ml1:1/400ml2:1

400ml4:1/400ml10:1

Max. Thrust

5.25kn525kgf

Weight

3.2Kg

 

MV-06 Two-component precision measurement valve

 

Two-component precision measurement valve is designed for continuous dispensing and potting applications, specially dealing with materials from low viscosity to high viscosity, which belongs to the external meshing position-type gear metering valve; It can be used for complex shape work, but also for the convenience of the operator. It has high flexibility, which can be applied to different parts and different amounts of glue.

 

Features:

1. Maintain high precision and stability under the condition of temperature, viscosity and pressure change;

2. Accurate measurement - high precision machining and accurate control of closed loop loop ensure its accuracy

3. Flow stability - the unique design makes the flow output no fluctuation;

4. Simple structure - only three moving parts and after hardening treatment, which gives it good wear resistance.

 

Valve drive

Servo motor + reducer

Outlet pressure

Max. 5.0Mpa

Delivery pump

Precision gear pump

Max. Rotate speed

200rpm/min

Measure

specifications

0.15cc0.3cc0.6cc1.2cc

Rotation

direction

Clockwisefacing

the metering

pump drive shaft

Inlet pressure

Max. 1.0Mpa



 

 

Two-component valve

Application: Epoxy resin, silicone resin, Polyurethane resin, Thermal conductive material.

 

DV2 Static distribution valve

 

DV-20 valve is a switch valve designed for two-component dispensing and potting. It is controlled by compressed air, the switch action is sensitive and fast, is an indispensable part of two-component dispensing and potting; It is suitable for epoxy resin, silicone resin, polyurethane and thermal conductive materials such as two component glue; It uses a balanced spool design to provide a suction effect.

 

Features:

1. Materials are separated separately before mixing to avoid cross contamination;

2. The stainless steel valve can be used for corrosive materials;

3. It can achieve a maximum flow rate of 4L/ min;

4. Switch function - metering pump according to the correct A:B proportion control metering;

5. It can choose NBR, PTFE, UHMWPE, which is suitable for different chemical formulations and grinding conditions.

 

 

Model

DV2

Applicable viscosity

range

1-500000cps

Min. Air pressure

0.4Mpa

Valve structure

Pressure balance

structure

Max. Fluid pressure

20Mpa

Air inlet

¢ 6

Max. Operating frequency

200 times / min

Fluid inlet

G1/4

Max. discharge

4 L / min



 

 

 

SDV-20 Two-component liquid valve

 

SDV-20 valve is a switch valve designed for two-component dispensing and potting. It is controlled by compressed air, the switch action is sensitive and fast, is an indispensable part of two-component dispensing and potting; It is suitable for epoxy resin, silicone resin, polyurethane and thermal conductive materials such as two component glue; It uses a balanced spool design to provide a suction effect.

 

 

Features:

1.Materials are separated separately before mixing to avoid cross contamination;

2.The stainless steel valve can be used for corrosive materials;

3.It can achieve a maximum flow rate of 4L/ min;

4.Switch function - metering pump according to the correct A:B proportion control metering;

5.It can choose NBR, PTFE, UHMWPE, which is suitable for different chemical formulations and grinding conditions.

 

Applicable ratio

5:1

Drive part material

ValveAL6061; 

Sealing ringNBR

Min. Air pressure

0.4Mpa

Fluid part material

ValveSUS304; 

Valve corealloy steel; Sealing ringUPE

Max. Fluid

pressure

20Mpa

Air inlet

¢ 6

Max. Operating frequency

200 times / min

Fluid inlet

G1/4

Max. discharge

4 L / min

Mounting

4 x M5 screw

Applicable viscosity range

1-500 000cps

Dimensions

64.5mmx66mmx156mm

 

Valve structure

Pressure balance structure

Weight

1.3Kg

 

 

 

 

 

DDV-20 Dynamic mixed glue valve

 

DDV-20 dynamic mixed glue valve is suitable for glue with low to medium viscosity and different proportions. The servo motor drives the mixing blade to rotate at high speed in the mixing chamber to mix out glue, which has very low back pressure. Especially suitable for large viscosity difference of two component glue or space limited occasions.

 

Features:

1. Servo drive - high repetition accuracy;

2. It is suitable for viscosity difference large glue;

3. It is suitable for ratio ratio of glue;

4. separately before mixing to avoid cross contamination;

5. Stainless steel valve can be used for corrosive materials;

6. Fast stirring speed - the maximum speed can be 1900rpm;

7. Compact design for easy automated integration.

 

 

Min.driving air pressure

 

0.4Mpa

 

Fluid inlet

 

G1/4

Max. Fluid pressure

3Mpa

Mounting

3xM6 Screw

Max. Operating frequency

200 times / min

Dimensions

140mm x 75mm x 375mm

Mixing speed

1-1900rpm/min

Weight

2.5Kg

Applicable material range

1:1-10:1



Applicable viscosity range

1-100000 Cps



Air inlet

φ6




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